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    BULLETINS & ARTICLES

    Tomato, Cucumber and Capsicum Production Experience using SLS 10 Ultra Plus

    By Hugo Plaiser

    NORTH WEST EUROPE
    To maintain a minimum heating pipe temperature during the night (to keep the crop active) most growers use a polyester screen (rather than an aluminium screen) as they need to achieve a balance between energy saving and light transmission.  Some growers also use the screen during the day to provide some shading.

    The SLS 10 ULTRA PLUS is open every 15th strip, the aim being to transmit more humidity without loosing too much heat.  This development is made based on remarks from tomato growers who asked for a ‘humidity neutral’ screen, i.e. a screen that does not increase the humidity.

    Because the opening is small, very little cold air will come back down through the screen, maintaining the high energy saving.  Growers now prefer this to ‘purging’ the screens during early mornings.

    SOUTHERN EUROPE
    Here some tomato growers started using modern Venlo glasshouses.  They use the screen both for energy saving and for shading.  SLS 10 Ultra Plus has a 19% diffusing effect on the sunrays without reducing th12% light intensity.  Many capsicum growers are also using this screen for the same purpose.

    MEXICO (TOLUCA REGION)
    Greenhouse tomato production in Mexico concentrates on winter production, therefore planting takes place between August and October, their autumn.  This means that the plant has consequences for the type of screen which will be selected.  A fully developed tomato crop has a very high transpiration level, so that even during the night the plants produce quite a lot of humidity.

    Production continues during the spring and summer when outside temperatures and radiation reach their highest levels.

    Tests which we have carried out have shown that around 2% - 3% openings in the screen are very effective in lowering the air humidity without losing too much of the energy saving effect of the screen.  More openings will reduce the energy more significantly.

    The climate data covers the period of Dec 2002 until Nov 18th 2003.

    Based on the outside temperature, the radiation level and the wind speed we are able to calculate the heat input needed to keep the temperature at the desired level.  When using the screen this heat input will go down. We propose the following:

    Gas savings when using Svensson SLS 10 ULTRA PLUS screens

    Gas use without the screen had its peak at nearly 180 m³/ha hour.  With the Svensson screen this was reduced to 110.
    Total gas consumption for this day was calculated to be – 1665 m³/ha without the screen and 918 m³/ha with the Svensson screen.

    Tomato plants are able to absorb and use high levels of radiation.  However, above 800 to 900 W/m² the crop starts suffering, mainly because the crop temperature (fruits and leaves) and transpiration levels are too high (stress).

    A screen can be used quite successfully to prevent all this.
    In Mexico we recommend a shade value of around 40% for tomatoes; more shading will reduce the plants productivity.  Screens should be used only during peak hours, between 10.00 and 15.00, and only when both temperature and radiation reach high levels.

    TURKEY
    Things are changing in Turkey: the vegetables are being grown differently.
    Five years ago, tomatoes, capsicums and cucumbers were grown either in the open field or in poorly equipped small greenhouses.  But in the last five years, large-scale greenhouse projects have started up, and vegetable production is taking place in a modern, sophisticated way.  The aim of these projects is to supply first class greenhouse vegetables to European markets during the winter months, and we can find these big projects both in the Izmir and Antalya regions.

    An optimum climate inside the greenhouse is essential for the successful cultivation of vegetables and flowers.  Moveable Svensson® screens are indispensable for achieving this.

    Four important goals can be reached using them:

    • Shading and cooling during warm and sunny days
    • Optimising the air humidity
    • Increasing the inside temperature during the night when no heating is available
    • Saving on fuel cost when there is a heating system

    In order to achieve the best use of a Svensson® screen it should always be installed so it is moveable, so you can decide whether or not to use it.  This is very important, because the weather is constantly changing.  When the sun is not intense or when the sky is overcast the screen should be withdrawn to allow all the available light to reach the crop.  Opening and closing should take place with an automatic system, preferably connected to a climate computer.  Svensson® screens are designed so that they can be easily moved; they are very flexible and lightweight.  The small bundle when the curtains are open ensures that the maximum amount of valuable growing light reaches the plants.

    Pay back time for an investment in a moveable Svensson® screen varies from 2 to 3 years while the lifetime under Turkish conditions is up to 10 years.
     

    AGROBAY, DIKKILE
    Right now 8 ha is dedicated for tomato and 4 ha for capsicum production using XLS 15F.

    Early Planting

    Closing the screen causes a considerable reduction, at least 5ºC, in the day temperature inside the green house.  So the growing conditions during the spring and summer are greatly improves.  At Agrobay the screens are used for this purpose at the beginning of the season to protect the young plants.  This is needed until the end of October.  In fact the cooling effect is so good it is possible to start planting one month earlier.  However, white wash means permanent light loss, which slows down the growth speed and development of the crop.

    The screen is used again for shading and cooling from April until the end of the crop, and this ensures that the plants continue growing and developing fruits, and the quality of the fruit stays at a high level.

    Screens help to prevent heating problems.

    Due to the availability of hot geothermal water the need for energy saving does not exist at Agrobay.  This was in fact one of the reasons an open type of screen was chosen, to have the optimum screen for the summer season.  At Agrobay they do use the screen during the night, but only when there is a technical problem with the heating system.  Under such circumstances the screen helps to keep the desired temperature inside the greenhouse.

    How about the results?
    So far so good! Tomato production reaches a level of more than 45 kg per m² and paprika production is up to 18 kg per m²!

    AGROSER, SERIK
    Right now they have a total of 40,000 m² of Venlo glasshouses, with another 30,000 m² under construction.  The main crop is tomatoes.  For climate improvement and energy saving, they have installed an XLS thermal screen in both greenhouses.

    Climate Optimisation
    Öndal explained that for him the main reason to use the screen was to improve the inside climate.  He particularly appreciates the shading and cooling effect of the screens during hot days with the bright sunshine of August/September and May/June.  The temperature drop with the screen is between 3 and 5ºC, which is crucial in maintaining optimum growing conditions for the crop.  In June he combines the screen with a light whitewash of around 30% to make sure that the inside temperature stays at the same level as the outside temperature and the last fruits can be harvested unaffected.
     

    Reduction in LPG Use
    Another reason for using the screen is to reduce the consumption of LPG.  LPG is very expensive, so it is crucial to use as little as possible.  The screen has proven to be very effective for this.  With outside night temperatures not lower lower than 11ºC, Öndal is able to keep the inside temperature at the desired level of 18ºC by just closing the screens at sunset, without any additional heating.  For lower outside temperatures, heating starts, but the LPG consumption is drastically reduced thanks to the screen.  In the closed position the screen saves no less than 57% on the energy expenses!  All together Öndal estimates that the total energy consumption has reduced nearly 50% with the screen during the last season – this is 3 to 4 kg of LPG per m².

    What about the air humidity under the screen during the night?
    Isn’t the screen increasing it too much?
    Öndal has not experienced this up to now.  Thanks to its porous structure the screen transmits enough water vapour to prevent this.  Sometimes there is simply too much humidity in the air, for instance after a rainy day, so then he opens a gap of 5% in the screen in order to remove the superfluous water vapour.  This measure helps to maintain an optimum level of air humidity inside the greenhouse.

    June 2004

 

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