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    BULLETINS & ARTICLES

    DURATOUGH 2 ANTI-FOG GREENHOUSE FILMS

    PRESS RELEASE

    The labels of ‘anti-fog’ or ‘anti-condensate’, used interchangeably, are both misnomers.  These films do not prevent condensation or fogging on the film but rather they control the water that has condensed on the film surface.  Fogging of the film surface should not be confused with the fog that can occur in a greenhouse in the early morning due to a temperature inversion.  Anti-fog films may reduce this kind of fogging due to the improved drainage resulting in lower humidity but they are not intended to prevent it.


WITH ANTI CONDENSATE 

WITHOUT ANTI CONDENSATE 
    Normal polyethylene films used in greenhouses have no affinity for water.  The water that condenses, forms round droplets because this is the shape that minimizes the contact area between the water and the film.  These droplets reduce the light transmission and will often ‘rain’ down inside the house resulting in physical damage to plants as well as increasing the risk of disease.

    Light transmission can be reduced up to 20% as the shape of a droplet will reflect light back out of the greenhouse.  This loss of light may slow plant growth, delay crop maturity and affect plat yield.  The droplets may also act as lenses focussing sunlight onto leafs causing burns.  These droplets will rain down since they are only lightly attached to the film surface and easily shaken off by the wind or even the closing of a door.

    Anti-fog films, such as Redpath's Duratough are modified films that have a high affinity for water.  The condensed water no longer forms droplets but a continuous thin layer of water over the entire surface.  This has many advantages: water is able to drain more evenly and flow to the lowest point more readily. Water may even be able to flow over wrinkles that would normally be a prime location for dripping.  Generally it reduces the number of spots where dripping occurs and the problem is more manageable.  This reduces the damage to plants and keeps workers dryer.  Light transmission is significantly improved often to the point of not being affected.  Another commonly overlooked advantage is that the thin layer of water acts as an infrared absorber which will reduce the nighttimes heat losses, and increase leaf temperature, not unlike the thermal films that exist on the market.

    The anti-fog films are made, by adding a surfactant to the plastic as it is being manufactured.  The surfactant migrates to the surface with time and acts to increase the films affinity for the water.  This is very similar to using soap to wash your hands.  In fact, often an anti-fog film will feel soapy when wet.  Unfortunately, the surfactant does get washed away with the water and more surfactant must migrate to the surface to take is place.  Eventually all the surfactant is depleted and fogging of the film will occur.  The anti-fogging property may last from 6 months to as much as 3 years depending on conditions within the greenhouse.  Anything that will reduce the rate of condensation on the film will generally increase the anti-fog lifespan. I.e. low humidity and good ventilation.  Once the anti-fog is depleted, it may be necessary to apply an after market product that provides anti-fogging.  Interestingly, we have observed that the after market products tend to adhere better and last longer on films that have contained anti-fog additives.

    In summary, antifog films improve the greenhouse for both plants and workers.  In a well-managed environment they can provide several years service, increase productivity, and reduce the occurrence of disease and damage to plant while improving working conditions.

    06.08.02

 

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