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HORTICULTURAL STRUCTURES:

Redpath Cosecant Curved Rafter 
Condensation Safe Ridge:
 

Redpath is leading greenhouse design with a range of innovative features to optimize growing conditions and reduce risk of crop failure.  The innovative technology of the cosecant curved rafter and raised ridge options have minimized the condensation drip in both single and twin skin structures.

In the single skin straight rafter buildings it is not possible to keep sufficient tension on  the plastic to prevent the plastic from flapping and causing the condensation to be flicked on to the crop beneath before it can run off the film and into the gutters.  Latterly the use of twin skin inflated plastic on straight rafter structures has exacerbated the problem of condensation drip as the lower skin of plastic of the twin skin (double-poly) structure is pushed downwards by the air pressure between the skins causing a greater reduction in the pitch angle of the plastic.  The reduced pitch angle of inflated plastic skins can produce a condensation drip zone up to one metre (three feet) either side of the gutter and up to ½ metre(39”) at the lower end of the vent in straight rafter buildings, greatly reducing the safe growing area (see diagram 1).  The recent introduction of AF films has resulted in even greater condensation run off from the roof skin causing more condensation to flow to the drip zone.  The drip zone provides an ideal environment for disease entry that can impact on the whole crop, resulting in a reduced growing area as well as additional spraying and energy consumption to dry out and ventilate the environment to prevent crop infection.

Redpath's innovative approaches to greenhouse design have resulted in a larger safe growing zone for the crop, reducing risk to the grower from plant disease as well as increasing the effective growing area giving significant returns to the grower.  The combination of the Cosecant Curved Rafter and Redpath Triple R feature provide the optimum in greenhouse ventilation under the adverse conditions of rain and high humidity condensation conditions (see diagram 2).

Cosecant Curved Rafter
The cosecant curved rafter has provided the additional angle required on the lower skin of twin skin houses to allow the condensation runoff to flow to the condensation trays at the gully.  The effective safe growing area can be increased by more than 25% with the curved rafter design compared to the straight rafter house.  In single skin structures with the cosecant curved rafter the plastic naturally ‘tracks’ the shape of the curve providing excellent condensation runoff.
(Note: The cosecant curved rafter has superior crop loading capacity compared to straight rafter structures, this is particularly important with the higher pole height used in modern buildings)

Curved Rafter Truss

Triple-R Feature
The Redpath Raised Ridge Feature provides the ideal ventilation for the environment. Increasing the pitch of the vents has two major advantages firstly by allowing a wider vent opening under rain conditions and still shed the water this is particularly suited to the warm wet growing conditions where heat stress on the plants can be a major problem.  The rain vent position has been increased from 250mm recommended opening to 420mm (a 68% increase). Secondly, the Triple R feature allows the vents to be opened further under high condensation conditions without condensation ‘run back’ to the ridge particularly in single skin environments.  The condensation purge position has increased from 150mm(6”) to 320mm(12”) (over 100% increase) reducing the disease risk through better condensation control.

Redpath Raised Ridge Ventilator

1 NZ Reg. Design No. 25666
2 Patent Pending App. No. 337731
 

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