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    BULLETINS & ARTICLES

    HIGHER VOLUME GREENHOUSES

    PRESS RELEASE

    A 4.5 metre (14’9”) stud/crop wire height greenhouse is now available to larger commercial growers from Redpath.

    The company says that the higher stud structures are required by an increasing number of clients that are seeking to further improve crop productivity and labour cost effectiveness per square metre/yard. By using the Redpath Pandect automated track mounted picking trolleys the management of a taller crops is a far simpler proposition. 

    Whilst the Redpath 3.5 metre (11’6”) stud structure with its 9.2 metre (30’3”) span had offered an equivalent crop wire height and internal volume to a ‘high stud Ven-lo type’ truss design, however, it appears that with the latest long-cropping plant varieties and growing techniques, growers now require a structure with greater internal air volume, and post height, in some instances.

    “We looked at increasing the volume by simply making the structure a wider span which would also reduce the cost per square metre, however this option could potentially promote a reduction in the roof cladding pitch (especially on twinskin options). This could potentially stall the run-off of any internal condensation before it reaches the gutter edge. It would also lower the percentage roof ventilation, leading to poorer environmental control in extreme conditions.”

    The 4.5 metre (14’9”) post height structure is therefore based on Redpath's proven 9.2 metre (30’3”) span Super-Twin and Super Light ‘A’ frame cosecant designs. These have been re-engineered for the higher crop and wind loads as required.  The re-design includes sourcing a new steel post material plus developing new fully bolted connection brackets and redesigning the foundation system.  With this done, the crop support/snow load capability is above 50 kilos per square metre (112 lbs sq/yard) with a wind/load capability of up to 50 metres (164ft) per second.  This matches the specifications for Redpath's lower stud structures, which they report have performed very well, even in extreme conditions.

    There are two main benefits to the grower using the new taller post-height model.  The ability to train/manage the plant for a longer period vertically and thus reduce handling, plus the greater volume of air within the structure. This gives a far larger ‘buffer zone’ for the various environmental control devices used by today's grower, and, minimises sudden environmental changes. A more ‘natural’ climate is gained for the crop.

    Greater internal air volume also reduces the external environments ability to quickly the greenhouse conditions. The ventilation system is then allowed a wider operational range to more closely maintain the setting programmed by the grower for the crop.  Humidity control is also enhanced with the larger volume tending to reach saturation points at a slower rate whilst the higher internal gutters allow improved airflow throughout the structure and around the crop.

    Energy efficiency is minimally affected, as the roof area remains the same, however ventilation performance is improved due to the taller apex height that the higher sidewall building has.  The large ridge mounted ventilators utilise the higher outside air speed, available at this height.  This can be quite an advantage on calm warm days when natural air movement is slower near to the ground.

    The drawing below of the new 4.5 metre (14'10") stud structure end view outline overlaid on a Ven-lo style 4 metre truss house shows the gain in volume is as much as 25%, whilst attainable crop wire height is as much as 800mm (32") higher yet still keeping the head of the crop a comfortable distance from gutter lines and roof cladding.

    Construction costs for the new building are not much greater, whilst the continued development of the Redpath cosecant curved rafter technology allows for either an efficient twinskin cladding or extra-high light singleskin roof panels using newly developed long-life “Duratough” greenhouse film polymer technology.

    The structure is supplied with Redpath's now standard 2-year structural warranty, with extended factory warranties on the EVA greenhouse film cladding that is used.

    For a free catalogue or free sample please click on the appropriate links.

    August 2000

 

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